When it comes to selecting a contract manufacturer to outsource your printed circuit board (PCB) assembly jobs, there are seven regions to consider when deciding upon the optimal PCB Assembly organization:
1. Location: Choosing a contract manufacturer that is inside a drivable distance from your enterprise gives you a lot more flexibility and agility to adapt to altering circumstances specifically when a deadline is imminent. A PCB assembly company that is in your regional area also is a lot more easy when web site surveys require to be conducted and when a shortage of supplies and elements occurs.
2. Functionality of Manufacturing Equipment: The functionality of the manufacturing equipment of a PCB contract manufacturer is critical to their capability to fulfill the contract’s requirements. Do they have new or obsolete gear? Are the choose-and-location machines, reflow ovens, and wave soldering gear nicely maintained? Reviewing their upkeep logs can give you the self-assurance that the enterprise is critical about good quality. This builds trust in the business partnership.
3. Assembly Staff Certifications: To assure the PCB contract assembler can complete your production run on schedule calls for not only effectively maintained equipment, but also a certified employees of assembly technicians. So, critique the instruction and certification records of the assembly employees. Assure they have obtained the technical credentials to allow them to carry out their assigned tasks. For those employees members who are not certified, check on their progress in the certification process.
four. Good quality Systems: Does the assembly business have a good quality program in spot such as ISO 9001:2008? This must be the minimum certification attained by the business to make sure they can provide a quality product. If it has another high-quality system in spot, is the firm at the moment certified by a licensed registrar? Finally, would the PCB assembly company agree to invest in becoming certified to the similar quality technique as your enterprise? By carrying out so, it implies the enterprise is committed to a lengthy-term enterprise connection with you.
5. Shipping Deadlines: The ability to meet shipment deadlines is a crucial metric for you to figure out if a contract manufacturer has the capacity, personnel and sources to meet your business needs. When feasible, obtain records from the PCB manufacturer regarding their potential to meet deadlines. Acquire a detailed understanding of who is manufacturing the PCBs and where they are developed.
6. Components Procurement: Conduct a overview of their procurement department. Do they keep an sufficient in-property inventory? Are their vendors regional, regional, or geographically diverse and what is the nature of these vendor relationships? Are the relationships close sufficient such that cost discounts can effortlessly be passed down to you? How does their procurement division deal with tough-to-fine or obsolete parts? Do they have procurement specialists who have expertise in sourcing substitute components for obsolete parts? Can they take your schematics/drawings and create a Bill of Components with little or no help by you?
7. Price Successful Pricing: Since labor prices vary, you should acquire an itemized breakdown of the total cost of manufacturing. Verify what is included in flexible printed circuit manufacturing charges. Then you should conduct a expense comparison study to figure out if their charges are commensurate with the industry typical and their competitors. Guarantee you have and accurate comparison of all costs and the bottomline price tag.
By using the 7-point checklist above, you can accurately decide no matter whether a specific PCB Assembly House is a fantastic fit for your small business and PCB assembly wants.